rackLITE
rackLITE was developed especially for safe load lifting without lubrication and maintenance in intralogistics.
rackLITE offers innovative rope technology, particularly for use in rack feeders, and due to its laid rope core made of high-strength polymer fibers, achieves a service life several times longer than a comparable steel rope (up to 1,500,000 bending cycles at maximum load in accordance with EN 528).
As a result, replacement intervals are reduced or rendered obsolete, the low rope weight considerably simplifies rope replacement and significantly smaller approach dimensions/drive trains can be realized in the bearing.
Specifications
Rope Diameter: 11-20mm
Lengths: Variable, manufactured according to customer requirements
Material: Optionally PES, UHMWPE or according to customer requirements
End Conncetion: in accordance with EN 528 or EN 14492-2 or EN 13411 or individually adapted to your appliance. We are happy to support you.
The rackLITE rope combines high breaking strength with low weight and has been specially developed for automatic S/R-machine. It offers the same breaking strength as a steel wire rope, but with a significantly lighter weight. This reduces the number of rope changes in a high-rack warehouse to one working hour, thereby increasing the efficiency of storage and retrieval processes.
Durable and maintenance-free
The unique construction of the rackLITE rope allows it to withstand up to 1.5 million bending cycles at maximum load in accordance with EN 528. This maintenance-free technology reduces the need
for regular maintenance and at the same time prevents your equipment from becoming soiled. In addition, rackLITE ensures smoother start-stop behavior than steel wire rope, which makes the operation of automatic devices for handling goods in high-bay warehouses even more reliable and
Optimum adaptation to existing and new devices
Existing devices can be easily converted to rackLITE. rackLITE fits on standard SRMs (drums and pulleys) and requires only minor preparatory work. This means you benefit from the same breaking strength as with steel wire ropes, while benefiting from a virtually infinite service life and easier and faster rope replacement.
We at Teufelberger support you in the risk assessment of the entire device in accordance with the Machinery Regulation EU 1230/2023 to ensure the safety and conformity of your systems.
New devices benefit from a smaller drive train and less upper dead space in the bearing. Due to the low dead weight, even smaller rope diameters are suitable for the storage and retrieval machine.
rackLITE is developed for applications in high-bay warehouses where, in addition to high breaking strength, low weight, high flexural fatigue strength and freedom from maintenance are required.
- Developed especially for rack feeders
- Suitable for lifting guided loads (non-rotation-free construction 1x7)
| d (mm) | MBF (kN) |
|---|---|
| 10 | 99 |
| 11 | 115 |
| 12 | 135 |
| 13 | 155 |
| 14 | 175 |
| 15 | 215 |
| 16 | 234 |
| 17 | 254 |
| 18 | 292 |
| 20 | 354 |